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IBM MAXIMO SOLUTION FOR MANUFACTURING

Manufacturing, by its very nature, relies on the availability of physical assets. Selecting the right application to ensure the availability of those manufacturing assets is a key factor in long-term success, particularly for heavy industry (Gartner 08)

 

IBM Enterprise Asset Management has come a long way to offer an extensive solution that satisfies all the requirement of manufacturing companies: (Gartner 08)

  • Detailed asset registry, combined with detailed parts and support descriptions
  • Long-term maintenance, project and work schedules
  • Support for complex inventory relationships for indirect (that is, blue-collar maintenance, repair and overhaul [MRO]) goods that are associated with forecasts of planned and unplanned work on installed assets
  • Supply chain capability for indirect goods, with demand planning linked to maintenance and repair schedules
  • Support for manufacturer logistic processes for equipment under warranty
  • Human capital management (HCM) capabilities to match skills, training and availability with work requirements
  • Statistical analysis of equipment performance and reliability
  • Remote electronic monitoring of asset health and performance
  • Serial number tracking and tracing for equipment and parts
  • Financial support via detailed cost analysis
  • Integration with whichever financial and HR packages are deployed
  • Extensive warranty tracking to component levels
  • Shutdown project planning
  • For certain industries such as aerospace and defense, integration with product life cycle management (PLM) to support MRO activities for products with extremely long lives

 

Benefits:

  •  Reduce the risk of downtime on critical revenue generating assets

 

  • Reduce operating cost by reducing downtime on assets with high cost of stoppage

 

  • Improve efficiency by providing advanced resource and material scheduling solutions

 

  • Reduce operating costs by improving spare parts management

 

  • Reduce operating cost by providing strategic sourcing and collaborative material management solutions. Critical mass of enabled suppliers in blue collar MRO.

 

  • Improve efficiency by providing integrated mobile solutions

 

 

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